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outboar Workshop Service Manual Repair Application: YES Works on all computers! Taking Care not to damage the driveshaft and the water tube, separate the lower unit from the exhaust housing by pulling straight downward. The last, most important task you can perform to help keep your gearcase in top shape, is to flush the inside and outside of the gearcase after each use. Also, significant amounts of water mixed with the oil will give the appearance of an overfilled condition.

The second most important task for honda outboard manuals pdf download gearcase maintenance is checking and maintaining the oil inside the case.

Owner’s Manuals

Make sure all mating surfaces are clean and free of debris, corrosion or damage. And, water, mixing with or replacing the oil in the gearcase will wreak havoc with the shafts and gears contained within the housing. For safety, disconnect the spark plug lead, then ground it to the cylinder head. On all motors except the 2. A neglected lower unit cannot be expected to perform to maximum efficiency, compared with a unit receiving TLC tender honda outboard manuals pdf download care mabuals, such as gearcase oil leaks, cracks or damage that may have occurred during honda outboard manuals pdf download.

Performing the scheduled maintenance is very important. Follow the Maintenance Schedule recommendations to ensure that the engine is in peak operating condition. It compensates for the initial wear that occurs during the life of the engine.

Not only is it important make sire the oil is at t k proper level not above or belowbut it is important to check the oil for signs of contamination from moisture.

If necessary, turn the propeller shaft slowly clockwise when viewed from the shaft end in align the splines. If any oil leaks out honda outboard manuals pdf download water enters, either the propeller shaft seal must be replaced or the gear case must be disassembled, inspected and completely overhauled. The most common reason for removrng and installing the gearcase IS to perform service inspect or replace the water pump impeller.

Once you’ve rinsed the outside, hook up a flushing device and do the same for the inside. Thoroughly inspect the gearcase and exhaust housing for signs of damage. Cleaning the honda outboard manuals pdf download will also help you spot potential. If necessary for service or overhaul, drain the gear oil from the gearcase.

The gear case is considered that part cownload the outboard below the mid section exhaust housing.

Honda Engines | Owners Manuals

Water entering the gear case will usually cause the oil to turn a slightly milky-white color. On models equipped with shifting capabilities, the forward and reverse gears, together with the clutch, shift assembly, and related linkage, are all housed within the case. If necessary for service or access, remove the propeller, for details refer to the procedure in the Maintenance and Tune-Up section.

Again, details are found in the Maintenance and Tune-up section, look honda outboard manuals pdf download Flushing the Cooling System. If oil can get out, then water can get in.

Remove the two screws securing the lower unit to the exhaust housing. Remove any sand, silt or dirt that could potentially damage seals or clog passages. To be honest, a complete overhaul is recommended, because corrosion and damage may have occurred if moisture was in the gearcase long enough.

Honda outboard manuals pdf download, in honda outboard manuals pdf download cases, if the leak was caught in time, and there is no significant downloaad, damage or corrosion in the gearcase, the propeller shaft seal can usually be replaced with the gearcase still installed to the outboard.

Watch the fluid level closely after the test, and for the first few outings.

Then, refill the unit with fresh oil and test the outboard by using it! Download a manual straight to your computer in just seconds.

Be sure to coat only the SIDES of honda outboard manuals pdf download splines and not the top of the shaft, as that could hydraulically prevent the driveshaft from fully seating in the crankshaft spline. The single most important task for proper gearcase maintenance is mznuals it for signs of leakage after each use.

The gearcase contains the propeller shaft, the driven and pinion gears, the drive shaft from the powerhead and the water pump. Apply a light coating of OMC Nut Lock, or equivalent thread lock to the threads of the 2 gearcase mounting screws.

If you suspect water in honda outboard manuals pdf download gearcase, start by draining and closely inspecting the fluid refer to the procedures found in downlad Maintenance and Tune-Up section. Apply a light coat of clean liquid soap to the water tube grommet.